Henan Hanson Industry Co., Ltd.  

Product Name: Cooking Sunflower Oil Refining Refinery Plant Machinery Manufacturer Model NO.: HSSOM006 Condition: New Press Series: Second Press Materials: Sunflower Voltage: 220V/380V/440V Application: Beans, Vegetable/Animal Oil Type: Oil Processing Production Line After Sales Service: Field Maintenance and Repair Service Warranty: 1 Year Advantage: Energy Saving/Automatic Function: Refining Vegetable Oil Refining Grade: Fourth, Third, Second and First-Class Capacity: 100% Material: Carbon Steel Q235 and 304 Stainless Steel Trademark: Hanson Transport Package: Damp-Proof Packing for Motors Standard Export Car Specification: 2100*1200*1500mm Origin: China HS Code: 8479200000 Product Description Production descriptionThe Solvent Extraction Plant Description1)The solvent extraction plant is part of vegetable oil processing plant which is designed to extract oil directly from oil seed containing less than 20% oil like soyabean fter flaking or it extracts oils from prepressed or fully pressed cake of seeds containing more than 20% oil like sunflower, peanuts, cotton seed, palm kernel, canola, copra, castor and variety of other materials.2)This equipment suitable for soybean, cottonseed, rapeseed, corn embryo, rice bran and so on. For the low oil content oil materials, generally adopt extruding-extracting technology, which technology can destroy the oil cell structure, passivating the enzymes and this kind of poisonous element, make the flake extruding, enlarge the contact area with the solvent, favorable for the oil extraction.3) For the high oil content oil materials, adopt pre-press and extraction technology. It can get some oil from pre-press procedure, then extractiong the oil cake after pressed, to enhance the efficiency of extraction.The Solvent Extraction Plant Craft(1)continuousalkalirefiningshortenscontacttomebetweenoilandlye,whichreducesoilsaponificationstate,lowersrefiningconsumption,andimprovesefficiency;(2)decolorizationcraftadoptstechnologyofcombiningpremixingandsteammixingbleaching,whichimprovesbleachingefficiency,savesconsumptionofbleachingclay,anditissimpleandconvenienttooperate;besides,negativepressurestateavoidsoxygenintheairfromcontactingwithhotoil,therebyensuringoilproductquality,inhibitingwithhotoil,therebyensuringoilproductquality,inhibitingacidvaluetoriseagain,andloweringperoxidevalue;(3)physicalrefiningsectionadoptsnewtypecontinuousdeacidifficationanddeodorizationcraft,whichisapplicableforvegetableoilofhighacidvalueandlowresincontent,theactualproductionprovesitsmostobviousadvantagesasfollowing:strongdeacidifficationability,excellenthotbleachingeffect,highrefiningrate,goodoilqualityetc.Advantagesofthis productionline:(1)Vacuumevaporationfeatureshighefficiency,thoroughde-solvationandlowsolventconsumptionincrudeoil.(2)Usethesecondsteamofdesolventizertoasterandremainingsteamfromsteamjetpumpastheheatsourceofthefirststeam,whichcansaveenergy,reducethecondenserconfigurationareaandsaveinvestment.(3)Duetothelowtemperatureofthesteam,thecrudeoilfeatureslightcolor,goodqualityandlowresidualsolvent.Three Sections of Sunflower Seeds Oil Production Plant Process:1>. Sunflower SeedPretreatment WorkshopSunflowerSeed→Remove impurityprocess→Husking →Flaking →Cooking →Pressing→To Extraction Workshop.---Technical Highlight1). Higher mechanization and serialization, which can reduce labour working to reduce the labor cost.2). More advanced dust removal system to ensure the tidy and clean of workshop, meanwhile reduce the discharge of powder.3). All the driving equipment adopts oil equipments special configuration, which has long using life and reliable working.2>. SunflowerSeedSolvent Extraction WorkshopEvaporationAndSteamStripping ↑SunflowerSeedFlakes→OilExtraction→MixedOil Processing→CrudeOil ↓SolventCollection←WetCakeDesolventizing→FinishedCake.3>. Crude SunflowerSeedOil Refining WorkshopPhosphoricacid,LyeandHotWater Vacuum ↓ ↑Crudeoil→Dephosphorization,Degumming,Washing→DryingandBleaching→Filtration ↓ ↑ ↓ Soapstock BleachingClay WasteClay→Deodorization→Refinedoil.Main EquipmentRotocelextractor(looptypeextractor),evapo-separatedmachine,Longtubeevaporator,strippertower,condenser,absorber,conveyor,sealingaugerandsoon.1, the solvent extractequipmentadopts stainless steel fixed grid tray,frequency conversion speed regulation, extractequipment storage tank feedinglevel is automatic control, high extracting efficiency, low energy consumption; Extracting condenser, steam degassing condenser, stripping condenser, evaporative condenser, the final condenser are aluminum alloy tube-type condenser, the condensation effect is fast.2, wet meal dissolution using DTC toast-desolventizing, dissolution, drying in one machine. The production of finished meal powder is small, good color, toast-desolventizinglevel is self automatic control.3, adoptsfilm evaporation process, evaporation temperature is low, crude oil quality is good, energy saving, secondary steam from toaster andwaste heat can be utilized, as the first evaporator heat source.4. Steam-lift crude oil and steammixed oil heat exchange, save energy.5, the tail gas recovery uses the water bath type tail gas recovery device, the tail gas recovery two times utilization, reduces the solvent consumption.Company InformationHenan HansonMachinery co., ltdis a domestic and foreign oil equipment engineering contractor, is a collection Research &Design, manufacturing, general contracting of an integrated entity enterprises, business covers cereal and oilseed processing machinery, chemical equipment, feed machinery, environmental machinery , pressure vessels, mechanical and electrical equipment design, manufacture, installation, commissioning, personnel training and other fields. "Hanson" Adhere to a high starting point development strategy, takesthe scientific path of growth,cooperate with Henan university of technology (Zhengzhou Food Institute) to establish a long-term school-enterprise in technology to ensure that the technological content of products and continuous innovation of production technology.Our ServiceOur company always put the interests of customers and product quality to the first place, and always adhere to the"no best, only better"1.Ensure to timely provide complete sets of equipment and accessories.2.Ensure that one-time installation debugging acceptance.3.To provide high quality material with preferential price.4.Priority to provide customer our new craftworks and products.5.Free training technological operator to ensure the trained staff can operation independently.6.In the installation process,we will appoint a installation supervision staff on the spot.7.we will offer an experienced project manager, organize a good installation team for thework of field installation debugging.8.After the equipment field assembly and installation, we will be also responsible for thesingle equipment debugging, online debugging and Feeding trial operation, to ensurethat equipments can normal operate in full load conditions. We will provide all kinds ofinformation and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.FAQ1. Q: Which kind of materials can be process?A: All kinds of oil seeds. Such as rice bran,palm,corngerm,cottonseeds,peanut,sunflower, soybean, rapeseed, etc from the pre-treatment,pressing,solvent extraction and refining plant.2. Q: What's the production capacitycan you process?A: 3-5000 tons per day. We can manufacture as customized order.3. Q: How long is the warranty?A:After installing qualified, we guarantee the main partsnature time 1 year.4. Q: Can you install the machine in local place?A: Yes,We area collection of research and development,design, manufacture,installation and training,we have own experienced engines and workers team to go abroad guide the installation,debugging,training.5. Q: What technical support and doc you can provide after confirm order?A: 1. Craft flow chart2. Equipment layout drawings3. Equipment base drawings4. Embedded pipeline of power circuit drawings5. Electricity distribution cabinet and operation table scheme6. Plant layout drawing